Afton Non-Destructive Testing Services
Afton, VA ASNT Level III
Integrity Testlabs has in house ASNT Certified Level III to train and keep our technicians updated on the latest revisions to code and equipment upgrades as well as training. Our Level IIII keeps our procedures updated and is current with the latest ASME, API, ABS Revisions. We also offer 3rd party certifications for your employees or if your company needs a reviewer, monitor or to evaluate your program, procedures or film let Integrity Testlabs help you.
Afton, VA API 650/ API 653
This is a worldwide recognized individual certification achieved through the American Petroleum Institute (API) testing program. Many individuals that hold this certifications are formal inspectors or welders. API 650 is the specification that deals with new construction of oil tanks. API 653 deals with the inspection, maintenance, repairs and alterations of storage tanks. This certification is highly sought after due to the volume of storage tanks located all over the United States holding petroleum products. These tanks require an external inspection every 5 years and an internal inspection every 10 years. Integrity Testlabs has performed many storage tank inspections. Radiographic inspections (RT) on the welding, Wet Fluorescent Magnetic Particle inspection on the floor plates and annular ring weld. Also Providing AUT scans, UT Thickness readings on the shell and UT crawler inspections on the outside of the tank.
ANST Level I and Assistants
Becoming certified or learning about Nondestructive testing can be achieved in two ways. Enrolling in a school that provides a certificate or degree or getting hired on with a company with no knowledge of the industry and learning on the job. Typically 40hrs of radiation safety is the first step/certificate that is needed to get started. Once the Assistant has had some time in the industry the company will provide them with classroom training either in house, computer based or sending them to a course provided by a known 3rd party. When the Assistants meets the required OJT hours and classroom time. They will test with the company they are with by completing a specific, general and practical exams. When this is completed, they are now a Level II technician.
Afton, VA ABS Service Provider
American Bureau of shipping is a standard that covers the building, repair and overhauling of vessels ranging from tug boats to container ships. Integrity Testlabs for several years now has been a ABS Service Provider. We are currently one of the only Non-Destructive test companies on the East Coast to have this certification. Integrity Testlabs has provided over 20 years of service to the Philly Ship Yard. We have experience inspecting cargo ships, tankers and Navy vessels that have been built at this facility. We have certified technicians available to handle any RT, UT, MT, PT, Wet Fluorescent Magnetic Particle inspections and Fluorescent Penetrant Inspections needs that arise during your ship building, ship repair, ship maintenance, hull repairs, hull thickness readings, propeller shaft inspection and propeller inspection.
Traditional Film, Computed Radiography and Digital radiography in Afton, VA
Integrity Testlabs currently utilizes traditional film and computed radiography (CR) film. Traditional film is still loaded under safe lights and developed using a 5-step process in the back our darkrooms. Once dry, the filmed in viewed under a high intensity viewer looking for defects. Traditional film comes in several different sizes and leaves the client with a physical piece of film to view for years to come. Computer Radiography or CR uses plates that are phosphor. When these plates are exposed to radiation, the plates emit a blue light that is interpreted by the film processor and then transmitted into an image and viewed on the computer screen. This process is efficient and plates can be used multiple times, no chemicals are needed to process the film. Digital radiography is newer to the industrial and keeps gaining popularity each year. Limited in film size and mobility. The biggest advantage is shorter x-ray times, less radiation, wire or wireless capabilities, and instant images that are displayed on the computer screen.
Afton, VA API 580
API 580 was developed by the American Petroleum Institute (API) in 2002. It is primarily adopted in oil and chemical refineries for developing programs to track and maintain inspections in keys areas of the piping or equipment that is affected by the process it contains. API 580 is program will keep workers and communities safe from releases or catastrophic failures. Integrity Testlabs has provided support for API 580 by providing Radiographic inspections and Ultrasonic Thickness inspections on piping, shells of exchangers, towers and drums. Radiography provides an actual imagine of the corrosion that is occurring and UT grids can provide a visual by numbers on where wall loss is happening.