Amonate Non-Destructive Testing Services
Amonate, VA Industrial Radiography
Integrity Testlabs performs industrial radiography (RT) every day. We have crews working or available 24/7/365 days a year to perform RT in DE, PA, NJ, NY, and MD. We have the capability to perform x-rays at your jobsite or in house at our Delaware office. We use Ir-192 gamma radiation in Delta 880 projectors. We have SNT-TC-1A qualified level II radiographers to interpret results for weld quality and thinning on pipe walls. Integrity Testlabs also has a Radiation Safety Officer (RSO) on staff to make sure all safety requirements are followed and we have a Level III on staff to interpret results, provided training and keep procedures updated or create new ones.
Amonate, VA Visual Testing (VT)
Probably the most important inspection technique and one we are gifted with is visual testing with our eyes. This is a very common, low cost, quick and effective way to inspect welding, equipment, and coatings. Visual testing is the most important tool for a Certified Welding Inspector (CWI), It’s a certification you can acquire through ASNT or with your company by ASNT TC 1A. Defects commonly found using visual inspection is excessive reinforcement, underfill, undercut, porosity, cold lap. If able to access the inside or root of the weld its possible to see lack of fusion, or incomplete penetration.
The API 1169 is a recommended practice that focuses on the basic requirements needed to do inspection on new onshore pipelines in a safe manor. Broken in to four sections. Inspector responsibilities; making sure the project moves forward in a safe and efficient manor. Inspector in responsible for planning, monitoring, evaluating, and root cause analysis. Personal and General Pipeline Safety; Making sure the requirements of OSHA 29 CFR 1910 and 29 CFR 1926 are met. Environmental and pollution control; Inspectors must know the local, state, and federal permits for Environmental and Pollution control. Basic understanding of the impacts that pipelines have on of water, land and air. General Pipeline Construction; Observing all phases of construction and understanding the difference between compliance and requirements in term on general pipeline construction.
Amonate, VA Radiation Safety Officer (RSO)
Any Company providing Radiography services will need a Radiation Safety Officer (RSO). The RSO will oversee all codes and regulations regarding the storage and use of category 2 material. The RSO will oversee all daily activities by the crews. Making sure they are performing the work safely and using all safety devices. Ir-192 is what Integrity Testlabs uses the most to perform radiography. We use QSA Global as our service provider of source and equipment. The D/S-880 has been a trusted workhorse for ITL techs out in the field. ITL is still using source projectors that are over 20 years old.
C-scan, Shearwave and Phased Array
Automated Corrosion Mapping uses C-scan to do corrosion maps to find flaws on the shells of equipment and piping. AUT can produce very detailed reports for clients to visually see where the corrosion is happening. Shearwave uses high frequency sound waves to identify flaws in the material. Sensitive to surface and subsurface discontinuities it’s a superior inspection tool wen compared to other NDT processes. Phased Array is known for its capabilities to send multiple singles into material to produce highly repeatable results and detailed and accurate cross sections of components. This makes Phased Array a needed to tool to inspect complex shaped parts.
Amonate, VA Ultrasonics
Using high frequency sound energy to conduct examinations and make measurements. Ultrasonic inspection can be used for flaw detection/evaluation, dimensional measurements, material characterization. The sound energy is introduced and propagates through the material in the form of waves. When there is a discontinuity or crack in the wave path, part of the energy will be reflected. back from the flaw surface. The reflected wave signal is transformed into an electrical signal by the transducer and is displayed on a screen. Advanced Ultrasonics takes many on the job hours and classroom training to become a skilled technician in Ultrasonics. Integrity Testlabs has technicians to cover all your Ultrasonic (UT) needs.