Non-Destructive Testing Services in Beachwood, NJ
Traditional Film, Computed Radiography and Digital radiography in Beachwood, NJ
Integrity Testlabs currently utilizes traditional film and computed radiography (CR) film. Traditional film is still loaded under safe lights and developed using a 5-step process in the back our darkrooms. Once dry, the filmed in viewed under a high intensity viewer looking for defects. Traditional film comes in several different sizes and leaves the client with a physical piece of film to view for years to come. Computer Radiography or CR uses plates that are phosphor. When these plates are exposed to radiation, the plates emit a blue light that is interpreted by the film processor and then transmitted into an image and viewed on the computer screen. This process is efficient and plates can be used multiple times, no chemicals are needed to process the film. Digital radiography is newer to the industrial and keeps gaining popularity each year. Limited in film size and mobility. The biggest advantage is shorter x-ray times, less radiation, wire or wireless capabilities, and instant images that are displayed on the computer screen.
Beachwood, NJ ASNT Level III
Integrity Testlabs has in house ASNT Certified Level III to train and keep our technicians updated on the latest revisions to code and equipment upgrades as well as training. Our Level IIII keeps our procedures updated and is current with the latest ASME, API, ABS Revisions. We also offer 3rd party certifications for your employees or if your company needs a reviewer, monitor or to evaluate your program, procedures or film let Integrity Testlabs help you.
The American Petroleum Institute (API) 570 is a in-service inspection code. Designed for the natural gas, chemical and oil refineries piping systems to prevent failures before they happen. This code covers inspection, rating, repair, and alteration procedures for applicable piping systems. This code applies to metallic and fiberglass-reinforced plastic piping systems, also pressure-relieving devices associated with the systems. Inspectors are tasked with ensuring compliance with this code is followed. Integrity Testlabs has in-house and contract API 570’s to cover any needs that fall under the API 570.
ASTM International is a globally recognized leader in the development and delivery of voluntary consensus standards. Over 12000 ASTM standards are used around the world to improve product quality, enhance health and safety, strengthen market access and trade, and build consumer confidence. International standards development is driven by the contributions of the members: more than 30,000 of the world’s top technical experts and business professionals representing 140 countries. Working in an open and transparent process and using ASTM’s advanced IT infrastructure, members create the test methods, specifications, classifications, guides and practices that support industries and governments worldwide.
Beachwood, NJ ABS Service Provider
American Bureau of shipping is a standard that covers the building, repair and overhauling of vessels ranging from tug boats to container ships. Integrity Testlabs for several years now has been a ABS Service Provider. We are currently one of the only Non-Destructive test companies on the East Coast to have this certification. Integrity Testlabs has provided over 20 years of service to the Philly Ship Yard. We have experience inspecting cargo ships, tankers and Navy vessels that have been built at this facility. We have certified technicians available to handle any RT, UT, MT, PT, Wet Fluorescent Magnetic Particle inspections and Fluorescent Penetrant Inspections needs that arise during your ship building, ship repair, ship maintenance, hull repairs, hull thickness readings, propeller shaft inspection and propeller inspection.
ACFM; Alternating current field measurement in Beachwood, NJ
Integrity Testlabs was one of the first companies to provide this inspection technique in the Northeast. ITL technicians have completed hundreds ACFM inspections on equipment shells in oil refineries in the Northeast. ACFM is a electromagnetic technique used for detecting cracks breaking the surface. Capable of also sizing the defect. ACFM can be used on ferrous and nonferrous metals. ACFM can be fast and effective inspection. It does need the area to be cleaned and electric available to run the ACFM unit. Wet Fluorescent Magnetic Testing (WFMT) can be used as an alternate inspection to confirm the findings of the ACFM.