Bear Creek Village Non-Destructive Testing Services
Traditional Film, Computed Radiography and Digital radiography in Bear Creek Village, PA
Integrity Testlabs currently utilizes traditional film and computed radiography (CR) film. Traditional film is still loaded under safe lights and developed using a 5-step process in the back our darkrooms. Once dry, the filmed in viewed under a high intensity viewer looking for defects. Traditional film comes in several different sizes and leaves the client with a physical piece of film to view for years to come. Computer Radiography or CR uses plates that are phosphor. When these plates are exposed to radiation, the plates emit a blue light that is interpreted by the film processor and then transmitted into an image and viewed on the computer screen. This process is efficient and plates can be used multiple times, no chemicals are needed to process the film. Digital radiography is newer to the industrial and keeps gaining popularity each year. Limited in film size and mobility. The biggest advantage is shorter x-ray times, less radiation, wire or wireless capabilities, and instant images that are displayed on the computer screen.
Bear Creek Village, PA API 580
API 580 was developed by the American Petroleum Institute (API) in 2002. It is primarily adopted in oil and chemical refineries for developing programs to track and maintain inspections in keys areas of the piping or equipment that is affected by the process it contains. API 580 is program will keep workers and communities safe from releases or catastrophic failures. Integrity Testlabs has provided support for API 580 by providing Radiographic inspections and Ultrasonic Thickness inspections on piping, shells of exchangers, towers and drums. Radiography provides an actual imagine of the corrosion that is occurring and UT grids can provide a visual by numbers on where wall loss is happening.
Certified Welding Inspector (CWT) in Bear Creek Village, PA
Many jobsites ranging from pipelines, fabrication shops, bridges and structural steel fabricators need or require a Certified Welding Inspector (CWI) to help run their quality program, certify welders, perform visual inspections on fit-ups, root passes and final inspections of completed welds. CWIs come from different backgrounds, some have welding experience only, Some have inspection experience only and some have an engineering degree. All CWIs need to know how to interpret the welding procedure, welding qualification, acceptance criteria for defects, welding machines, and consumables. Integrity Testlabs can provide a CWI for your long- or short-term projects.
Bear Creek Village, PA Radiation Safety Officer (RSO)
Any Company providing Radiography services will need a Radiation Safety Officer (RSO). The RSO will oversee all codes and regulations regarding the storage and use of category 2 material. The RSO will oversee all daily activities by the crews. Making sure they are performing the work safely and using all safety devices. Ir-192 is what Integrity Testlabs uses the most to perform radiography. We use QSA Global as our service provider of source and equipment. The D/S-880 has been a trusted workhorse for ITL techs out in the field. ITL is still using source projectors that are over 20 years old.
The API 1169 is a recommended practice that focuses on the basic requirements needed to do inspection on new onshore pipelines in a safe manor. Broken in to four sections. Inspector responsibilities; making sure the project moves forward in a safe and efficient manor. Inspector in responsible for planning, monitoring, evaluating, and root cause analysis. Personal and General Pipeline Safety; Making sure the requirements of OSHA 29 CFR 1910 and 29 CFR 1926 are met. Environmental and pollution control; Inspectors must know the local, state, and federal permits for Environmental and Pollution control. Basic understanding of the impacts that pipelines have on of water, land and air. General Pipeline Construction; Observing all phases of construction and understanding the difference between compliance and requirements in term on general pipeline construction.
Bear Creek Village, PA API 650/ API 653
This is a worldwide recognized individual certification achieved through the American Petroleum Institute (API) testing program. Many individuals that hold this certifications are formal inspectors or welders. API 650 is the specification that deals with new construction of oil tanks. API 653 deals with the inspection, maintenance, repairs and alterations of storage tanks. This certification is highly sought after due to the volume of storage tanks located all over the United States holding petroleum products. These tanks require an external inspection every 5 years and an internal inspection every 10 years. Integrity Testlabs has performed many storage tank inspections. Radiographic inspections (RT) on the welding, Wet Fluorescent Magnetic Particle inspection on the floor plates and annular ring weld. Also Providing AUT scans, UT Thickness readings on the shell and UT crawler inspections on the outside of the tank.