Belford Non-Destructive Testing Services
The API 1169 is a recommended practice that focuses on the basic requirements needed to do inspection on new onshore pipelines in a safe manor. Broken in to four sections. Inspector responsibilities; making sure the project moves forward in a safe and efficient manor. Inspector in responsible for planning, monitoring, evaluating, and root cause analysis. Personal and General Pipeline Safety; Making sure the requirements of OSHA 29 CFR 1910 and 29 CFR 1926 are met. Environmental and pollution control; Inspectors must know the local, state, and federal permits for Environmental and Pollution control. Basic understanding of the impacts that pipelines have on of water, land and air. General Pipeline Construction; Observing all phases of construction and understanding the difference between compliance and requirements in term on general pipeline construction.
Belford, NJ API 580
API 580 was developed by the American Petroleum Institute (API) in 2002. It is primarily adopted in oil and chemical refineries for developing programs to track and maintain inspections in keys areas of the piping or equipment that is affected by the process it contains. API 580 is program will keep workers and communities safe from releases or catastrophic failures. Integrity Testlabs has provided support for API 580 by providing Radiographic inspections and Ultrasonic Thickness inspections on piping, shells of exchangers, towers and drums. Radiography provides an actual imagine of the corrosion that is occurring and UT grids can provide a visual by numbers on where wall loss is happening.
Belford, NJ API 650/ API 653
This is a worldwide recognized individual certification achieved through the American Petroleum Institute (API) testing program. Many individuals that hold this certifications are formal inspectors or welders. API 650 is the specification that deals with new construction of oil tanks. API 653 deals with the inspection, maintenance, repairs and alterations of storage tanks. This certification is highly sought after due to the volume of storage tanks located all over the United States holding petroleum products. These tanks require an external inspection every 5 years and an internal inspection every 10 years. Integrity Testlabs has performed many storage tank inspections. Radiographic inspections (RT) on the welding, Wet Fluorescent Magnetic Particle inspection on the floor plates and annular ring weld. Also Providing AUT scans, UT Thickness readings on the shell and UT crawler inspections on the outside of the tank.
ASNT; American Society for Nondestructive testing
A nonprofit organization which is governed by a board of directors. ASNT publishes and maintains SNT-TC-1A, Standards, Codes of practice, ANSI/ASNT CP-189 and CP-105. They also cover all aspects of qualification and certification of NDT personnel. Integrity Testlabs has a ANST Level III on staff that certifies our Level II and Level I employees so they meet the SNT-TC-1A requirements.
Turnaround or Outage Support
Every year in the Energy and Refinery industry have their planned and or unplanned outages. Typically planned for the spring or fall. The plant will shut down typically for a week to 4 weeks for maintenance. These outages require a number of skilled workers to accomplish the planned work. Typically working around the clock to accomplish this work. These tasks can include replacing equipment, valves, pumps, and piping. They may also overhaul the equipment or overlay the piping or shells to help with corrosion. Integrity Testlabs has the staff to support the needs of the mechanical contractors or the owner operators. We can provide RT, UT, MT, PT and QC/QA support.
Belford, NJ Magnetic Particle Testing (MT)
If you’re looking for a very mobile, reliable and cost-effective method at finding surface and subsurface discontinuities. MT testing is the way to go on your ferrous material. When the magnetic field is disrupted by a break in the north and south poles the fine iron particles are attracted to the break in the magnetic field. Dry or wet inspections can be very useful with dry being the advantage when parts are to hot to use the wet method. ITL has many certified MT technicians to perform inspections on your welds or parts.