Non-Destructive Testing Services in Braddock, PA
Traditional Film, Computed Radiography and Digital radiography in Braddock, PA
Integrity Testlabs currently utilizes traditional film and computed radiography (CR) film. Traditional film is still loaded under safe lights and developed using a 5-step process in the back our darkrooms. Once dry, the filmed in viewed under a high intensity viewer looking for defects. Traditional film comes in several different sizes and leaves the client with a physical piece of film to view for years to come. Computer Radiography or CR uses plates that are phosphor. When these plates are exposed to radiation, the plates emit a blue light that is interpreted by the film processor and then transmitted into an image and viewed on the computer screen. This process is efficient and plates can be used multiple times, no chemicals are needed to process the film. Digital radiography is newer to the industrial and keeps gaining popularity each year. Limited in film size and mobility. The biggest advantage is shorter x-ray times, less radiation, wire or wireless capabilities, and instant images that are displayed on the computer screen.
C-scan, Shearwave and Phased Array
Automated Corrosion Mapping uses C-scan to do corrosion maps to find flaws on the shells of equipment and piping. AUT can produce very detailed reports for clients to visually see where the corrosion is happening. Shearwave uses high frequency sound waves to identify flaws in the material. Sensitive to surface and subsurface discontinuities it’s a superior inspection tool wen compared to other NDT processes. Phased Array is known for its capabilities to send multiple singles into material to produce highly repeatable results and detailed and accurate cross sections of components. This makes Phased Array a needed to tool to inspect complex shaped parts.
ACFM; Alternating current field measurement in Braddock, PA
Integrity Testlabs was one of the first companies to provide this inspection technique in the Northeast. ITL technicians have completed hundreds ACFM inspections on equipment shells in oil refineries in the Northeast. ACFM is a electromagnetic technique used for detecting cracks breaking the surface. Capable of also sizing the defect. ACFM can be used on ferrous and nonferrous metals. ACFM can be fast and effective inspection. It does need the area to be cleaned and electric available to run the ACFM unit. Wet Fluorescent Magnetic Testing (WFMT) can be used as an alternate inspection to confirm the findings of the ACFM.
The API 1169 is a recommended practice that focuses on the basic requirements needed to do inspection on new onshore pipelines in a safe manor. Broken in to four sections. Inspector responsibilities; making sure the project moves forward in a safe and efficient manor. Inspector in responsible for planning, monitoring, evaluating, and root cause analysis. Personal and General Pipeline Safety; Making sure the requirements of OSHA 29 CFR 1910 and 29 CFR 1926 are met. Environmental and pollution control; Inspectors must know the local, state, and federal permits for Environmental and Pollution control. Basic understanding of the impacts that pipelines have on of water, land and air. General Pipeline Construction; Observing all phases of construction and understanding the difference between compliance and requirements in term on general pipeline construction.
ASME B31.1 in Braddock, PA
Created in the 1930s as a standard code for power piping. ASME B31.1 is a code that provides minimum requirements for safety and guidance for the design of new piping and the repair, modifications and replacement of existing piping. Covering fuel gas and oil systems as well as central and district heating, water and steam systems. ASME B31.1 covers water and steam piping found in all power generation plants throughout the United States. Integrity Testlabs can provided technicians on your next project or outage that have vast experience and knowledge of ASME B31.1 acceptance criteria.
NDT Inspections in Braddock, PA
When checking for flaws in your structures and systems, it is important to find a reliable inspector who can guarantee accurate results. Integrity Test Labs offers professional, non-destructive testing in Braddock, PA. With a range of different NDT services, we can provide precise readings personalized to your specific needs. Whether you require visual testing, radiography testing, ultrasound testing, penetrant testing, or magnetic particle testing, our company can provide you with comprehensive inspections to detect any anomalies. If you are currently designing new systems, we can also provide hardness testing to measure the resistance and durability of your materials. This service is essential to determining whether or not your metal can withstand certain conditions.