Breinigsville Non-Destructive Testing Services
Breinigsville, PA API 580
API 580 was developed by the American Petroleum Institute (API) in 2002. It is primarily adopted in oil and chemical refineries for developing programs to track and maintain inspections in keys areas of the piping or equipment that is affected by the process it contains. API 580 is program will keep workers and communities safe from releases or catastrophic failures. Integrity Testlabs has provided support for API 580 by providing Radiographic inspections and Ultrasonic Thickness inspections on piping, shells of exchangers, towers and drums. Radiography provides an actual imagine of the corrosion that is occurring and UT grids can provide a visual by numbers on where wall loss is happening.
Breinigsville, PA Radiation Safety Officer (RSO)
Any Company providing Radiography services will need a Radiation Safety Officer (RSO). The RSO will oversee all codes and regulations regarding the storage and use of category 2 material. The RSO will oversee all daily activities by the crews. Making sure they are performing the work safely and using all safety devices. Ir-192 is what Integrity Testlabs uses the most to perform radiography. We use QSA Global as our service provider of source and equipment. The D/S-880 has been a trusted workhorse for ITL techs out in the field. ITL is still using source projectors that are over 20 years old.
Breinigsville, PA API 1104
The American Petroleum Institute (API) is one of the oldest and most successful programs that started over 100 years ago. Maintaining over 500 standards in the oil and gas field. One of those standards that Integrity Testlabs has experience in is API 1104. This specification covers Welding Procedure specifications to NonDestructive Testing (NDT) acceptance criteria for the welding of pipelines and related facilities. Integrity Testlabs has the capability and knowledge to inspect all welds requiring NonDestructive Testing Services. We can provide Certified Welding Inspection (CWI), Radiography (RT), Ultrasonic Testing (UT), Magnetic Particle Testing (MT), and Penetrant Testing (PT) needs.
The API 1169 is a recommended practice that focuses on the basic requirements needed to do inspection on new onshore pipelines in a safe manor. Broken in to four sections. Inspector responsibilities; making sure the project moves forward in a safe and efficient manor. Inspector in responsible for planning, monitoring, evaluating, and root cause analysis. Personal and General Pipeline Safety; Making sure the requirements of OSHA 29 CFR 1910 and 29 CFR 1926 are met. Environmental and pollution control; Inspectors must know the local, state, and federal permits for Environmental and Pollution control. Basic understanding of the impacts that pipelines have on of water, land and air. General Pipeline Construction; Observing all phases of construction and understanding the difference between compliance and requirements in term on general pipeline construction.
Ground Penetrating Radar in Breinigsville, PA
Integrity Testlabs can provide a safe, cost effective and nondestructive means to scan concrete slabs or structures prior to drilling, cutting or coring. Prior to doing destructive work to concrete, inspecting the interior for possible post tension cables, electrical lines, pipes and rebar can save you time and money. ITL trained technicians that can provide this service and mark out where these items exist inside the concrete. This risk mitigation technique will allow you to cut, core or drill with a peace of mind.
C-scan, Shearwave and Phased Array
Automated Corrosion Mapping uses C-scan to do corrosion maps to find flaws on the shells of equipment and piping. AUT can produce very detailed reports for clients to visually see where the corrosion is happening. Shearwave uses high frequency sound waves to identify flaws in the material. Sensitive to surface and subsurface discontinuities it’s a superior inspection tool wen compared to other NDT processes. Phased Array is known for its capabilities to send multiple singles into material to produce highly repeatable results and detailed and accurate cross sections of components. This makes Phased Array a needed to tool to inspect complex shaped parts.