Non-Destructive Testing Services in Brewster Hill, NY
Traditional Film, Computed Radiography and Digital radiography in Brewster Hill, NY
Integrity Testlabs currently utilizes traditional film and computed radiography (CR) film. Traditional film is still loaded under safe lights and developed using a 5-step process in the back our darkrooms. Once dry, the filmed in viewed under a high intensity viewer looking for defects. Traditional film comes in several different sizes and leaves the client with a physical piece of film to view for years to come. Computer Radiography or CR uses plates that are phosphor. When these plates are exposed to radiation, the plates emit a blue light that is interpreted by the film processor and then transmitted into an image and viewed on the computer screen. This process is efficient and plates can be used multiple times, no chemicals are needed to process the film. Digital radiography is newer to the industrial and keeps gaining popularity each year. Limited in film size and mobility. The biggest advantage is shorter x-ray times, less radiation, wire or wireless capabilities, and instant images that are displayed on the computer screen.
C-scan, Shearwave and Phased Array
Automated Corrosion Mapping uses C-scan to do corrosion maps to find flaws on the shells of equipment and piping. AUT can produce very detailed reports for clients to visually see where the corrosion is happening. Shearwave uses high frequency sound waves to identify flaws in the material. Sensitive to surface and subsurface discontinuities it’s a superior inspection tool wen compared to other NDT processes. Phased Array is known for its capabilities to send multiple singles into material to produce highly repeatable results and detailed and accurate cross sections of components. This makes Phased Array a needed to tool to inspect complex shaped parts.
ASNT Level II in Brewster Hill, NY
The work horse of any company is your Level II NDT technician. Integrity Testlabs is no exception. Our NDE technicians are SNT-TC-1A certified in PT, MT, RT, UTT, UT Shearwave, UT Phased Array. Capable of completing jobs in the field or shop in a timely manner. To become a Level II NDE technician you need to complete so many OJT hours and classroom training. Completion of these hours can take 2-5 years. Integrity Testlabs provides seasoned technicians to complete your job at hand. Oil Refineries, Chemical Plants, Railroad, Fab shops and Shipyards we have an inspector for you.
Brewster Hill Drone Inspection
Using drones is quickly becoming a common inspection method. The biggest attraction is offering a safe way to inspect confined spaces and inspected areas high in the air. With todays advanced cameras they are capable of doing a very good visual inspection. Some drones offer infrared capabilities. This allows the operator to look for hot or cold spots on equipment, structures or solar panels. Smaller drones make for good options to investigate or inspect confined spaces. Larger drones are capable of using or deploying Ultrasonics to perform thickness readings on hard to reach places. To use a drone for commercial purposes the operator must have a FAA license.
Brewster Hill, NY Magnetic Particle Testing (MT)
If you’re looking for a very mobile, reliable and cost-effective method at finding surface and subsurface discontinuities. MT testing is the way to go on your ferrous material. When the magnetic field is disrupted by a break in the north and south poles the fine iron particles are attracted to the break in the magnetic field. Dry or wet inspections can be very useful with dry being the advantage when parts are to hot to use the wet method. ITL has many certified MT technicians to perform inspections on your welds or parts.
Brewster Hill, NY API 1104
The American Petroleum Institute (API) is one of the oldest and most successful programs that started over 100 years ago. Maintaining over 500 standards in the oil and gas field. One of those standards that Integrity Testlabs has experience in is API 1104. This specification covers Welding Procedure specifications to NonDestructive Testing (NDT) acceptance criteria for the welding of pipelines and related facilities. Integrity Testlabs has the capability and knowledge to inspect all welds requiring NonDestructive Testing Services. We can provide Certified Welding Inspection (CWI), Radiography (RT), Ultrasonic Testing (UT), Magnetic Particle Testing (MT), and Penetrant Testing (PT) needs.
