Chalfant Non-Destructive Testing Services
Chalfant, PA Visual Testing (VT)
Probably the most important inspection technique and one we are gifted with is visual testing with our eyes. This is a very common, low cost, quick and effective way to inspect welding, equipment, and coatings. Visual testing is the most important tool for a Certified Welding Inspector (CWI), It’s a certification you can acquire through ASNT or with your company by ASNT TC 1A. Defects commonly found using visual inspection is excessive reinforcement, underfill, undercut, porosity, cold lap. If able to access the inside or root of the weld its possible to see lack of fusion, or incomplete penetration.
Chalfant Drone Inspection
Using drones is quickly becoming a common inspection method. The biggest attraction is offering a safe way to inspect confined spaces and inspected areas high in the air. With todays advanced cameras they are capable of doing a very good visual inspection. Some drones offer infrared capabilities. This allows the operator to look for hot or cold spots on equipment, structures or solar panels. Smaller drones make for good options to investigate or inspect confined spaces. Larger drones are capable of using or deploying Ultrasonics to perform thickness readings on hard to reach places. To use a drone for commercial purposes the operator must have a FAA license.
ACFM; Alternating current field measurement in Chalfant, PA
Integrity Testlabs was one of the first companies to provide this inspection technique in the Northeast. ITL technicians have completed hundreds ACFM inspections on equipment shells in oil refineries in the Northeast. ACFM is a electromagnetic technique used for detecting cracks breaking the surface. Capable of also sizing the defect. ACFM can be used on ferrous and nonferrous metals. ACFM can be fast and effective inspection. It does need the area to be cleaned and electric available to run the ACFM unit. Wet Fluorescent Magnetic Testing (WFMT) can be used as an alternate inspection to confirm the findings of the ACFM.
Chalfant, PA API 1104
The American Petroleum Institute (API) is one of the oldest and most successful programs that started over 100 years ago. Maintaining over 500 standards in the oil and gas field. One of those standards that Integrity Testlabs has experience in is API 1104. This specification covers Welding Procedure specifications to NonDestructive Testing (NDT) acceptance criteria for the welding of pipelines and related facilities. Integrity Testlabs has the capability and knowledge to inspect all welds requiring NonDestructive Testing Services. We can provide Certified Welding Inspection (CWI), Radiography (RT), Ultrasonic Testing (UT), Magnetic Particle Testing (MT), and Penetrant Testing (PT) needs.
Chalfant, PA American Welding Society (AWS)
Founded in 1919 the American Welding Society (AWS) is a nonprofit organization that is made up of members and panels of members. They are yearly contributing to advancing the science, technology, and application of welding and allied joining and cutting processes worldwide, including brazing, soldering and thermal spraying. Many well-known certifications come from AWS. The CWI or Certified Welding Inspector is one of them. Integrity Testlabs has in house and contract CWI qualified workers to meet the need of any project.
Turnaround or Outage Support
Every year in the Energy and Refinery industry have their planned and or unplanned outages. Typically planned for the spring or fall. The plant will shut down typically for a week to 4 weeks for maintenance. These outages require a number of skilled workers to accomplish the planned work. Typically working around the clock to accomplish this work. These tasks can include replacing equipment, valves, pumps, and piping. They may also overhaul the equipment or overlay the piping or shells to help with corrosion. Integrity Testlabs has the staff to support the needs of the mechanical contractors or the owner operators. We can provide RT, UT, MT, PT and QC/QA support.