Churchtown Non-Destructive Testing Services
ASME B31.3 in Churchtown, PA
The majority of the piping that you see when you pass an Oil Refinery, Chemical Plant, or any other typeprocessing facility is covered under ASME B31.3. Having provided Nondestructive testing services in Delaware City Refinery, Monroe Energy Refinery, Paulsboro Refinery, Advansix Chemical Plant and Chemours Chemical Plants thisspecification is the one used the most by the NDT technicians at Integrity Testlabs. The two most common acceptance criteria for AMSE B31.3 are Normal Fluid Services (NFS) and Severe Cyclic. Integrity Testlabs provides Non Destructive services of RT, UT, MT, PT, VT to cover any needs that may arise.
C-scan, Shearwave and Phased Array
Automated Corrosion Mapping uses C-scan to do corrosion maps to find flaws on the shells of equipment and piping. AUT can produce very detailed reports for clients to visually see where the corrosion is happening. Shearwave uses high frequency sound waves to identify flaws in the material. Sensitive to surface and subsurface discontinuities it’s a superior inspection tool wen compared to other NDT processes. Phased Array is known for its capabilities to send multiple singles into material to produce highly repeatable results and detailed and accurate cross sections of components. This makes Phased Array a needed to tool to inspect complex shaped parts.
Churchtown, PA Industrial Radiography
Integrity Testlabs performs industrial radiography (RT) every day. We have crews working or available 24/7/365 days a year to perform RT in DE, PA, NJ, NY, and MD. We have the capability to perform x-rays at your jobsite or in house at our Delaware office. We use Ir-192 gamma radiation in Delta 880 projectors. We have SNT-TC-1A qualified level II radiographers to interpret results for weld quality and thinning on pipe walls. Integrity Testlabs also has a Radiation Safety Officer (RSO) on staff to make sure all safety requirements are followed and we have a Level III on staff to interpret results, provided training and keep procedures updated or create new ones.
Churchtown, PA API 650/ API 653
This is a worldwide recognized individual certification achieved through the American Petroleum Institute (API) testing program. Many individuals that hold this certifications are formal inspectors or welders. API 650 is the specification that deals with new construction of oil tanks. API 653 deals with the inspection, maintenance, repairs and alterations of storage tanks. This certification is highly sought after due to the volume of storage tanks located all over the United States holding petroleum products. These tanks require an external inspection every 5 years and an internal inspection every 10 years. Integrity Testlabs has performed many storage tank inspections. Radiographic inspections (RT) on the welding, Wet Fluorescent Magnetic Particle inspection on the floor plates and annular ring weld. Also Providing AUT scans, UT Thickness readings on the shell and UT crawler inspections on the outside of the tank.
The API 1169 is a recommended practice that focuses on the basic requirements needed to do inspection on new onshore pipelines in a safe manor. Broken in to four sections. Inspector responsibilities; making sure the project moves forward in a safe and efficient manor. Inspector in responsible for planning, monitoring, evaluating, and root cause analysis. Personal and General Pipeline Safety; Making sure the requirements of OSHA 29 CFR 1910 and 29 CFR 1926 are met. Environmental and pollution control; Inspectors must know the local, state, and federal permits for Environmental and Pollution control. Basic understanding of the impacts that pipelines have on of water, land and air. General Pipeline Construction; Observing all phases of construction and understanding the difference between compliance and requirements in term on general pipeline construction.
ACFM; Alternating current field measurement in Churchtown, PA
Integrity Testlabs was one of the first companies to provide this inspection technique in the Northeast. ITL technicians have completed hundreds ACFM inspections on equipment shells in oil refineries in the Northeast. ACFM is a electromagnetic technique used for detecting cracks breaking the surface. Capable of also sizing the defect. ACFM can be used on ferrous and nonferrous metals. ACFM can be fast and effective inspection. It does need the area to be cleaned and electric available to run the ACFM unit. Wet Fluorescent Magnetic Testing (WFMT) can be used as an alternate inspection to confirm the findings of the ACFM.