Columbia Non-Destructive Testing Services
Traditional Film, Computed Radiography and Digital radiography in Columbia, VA
Integrity Testlabs currently utilizes traditional film and computed radiography (CR) film. Traditional film is still loaded under safe lights and developed using a 5-step process in the back our darkrooms. Once dry, the filmed in viewed under a high intensity viewer looking for defects. Traditional film comes in several different sizes and leaves the client with a physical piece of film to view for years to come. Computer Radiography or CR uses plates that are phosphor. When these plates are exposed to radiation, the plates emit a blue light that is interpreted by the film processor and then transmitted into an image and viewed on the computer screen. This process is efficient and plates can be used multiple times, no chemicals are needed to process the film. Digital radiography is newer to the industrial and keeps gaining popularity each year. Limited in film size and mobility. The biggest advantage is shorter x-ray times, less radiation, wire or wireless capabilities, and instant images that are displayed on the computer screen.
Columbia, VA Magnetic Particle Testing (MT)
If you’re looking for a very mobile, reliable and cost-effective method at finding surface and subsurface discontinuities. MT testing is the way to go on your ferrous material. When the magnetic field is disrupted by a break in the north and south poles the fine iron particles are attracted to the break in the magnetic field. Dry or wet inspections can be very useful with dry being the advantage when parts are to hot to use the wet method. ITL has many certified MT technicians to perform inspections on your welds or parts.
Columbia, VA ASNT Level III
Integrity Testlabs has in house ASNT Certified Level III to train and keep our technicians updated on the latest revisions to code and equipment upgrades as well as training. Our Level IIII keeps our procedures updated and is current with the latest ASME, API, ABS Revisions. We also offer 3rd party certifications for your employees or if your company needs a reviewer, monitor or to evaluate your program, procedures or film let Integrity Testlabs help you.
Columbia, VA Ultrasonics
Using high frequency sound energy to conduct examinations and make measurements. Ultrasonic inspection can be used for flaw detection/evaluation, dimensional measurements, material characterization. The sound energy is introduced and propagates through the material in the form of waves. When there is a discontinuity or crack in the wave path, part of the energy will be reflected. back from the flaw surface. The reflected wave signal is transformed into an electrical signal by the transducer and is displayed on a screen. Advanced Ultrasonics takes many on the job hours and classroom training to become a skilled technician in Ultrasonics. Integrity Testlabs has technicians to cover all your Ultrasonic (UT) needs.
ASNT Level II in Columbia, VA
The work horse of any company is your Level II NDT technician. Integrity Testlabs is no exception. Our NDE technicians are SNT-TC-1A certified in PT, MT, RT, UTT, UT Shearwave, UT Phased Array. Capable of completing jobs in the field or shop in a timely manner. To become a Level II NDE technician you need to complete so many OJT hours and classroom training. Completion of these hours can take 2-5 years. Integrity Testlabs provides seasoned technicians to complete your job at hand. Oil Refineries, Chemical Plants, Railroad, Fab shops and Shipyards we have an inspector for you.
C-scan, Shearwave and Phased Array
Automated Corrosion Mapping uses C-scan to do corrosion maps to find flaws on the shells of equipment and piping. AUT can produce very detailed reports for clients to visually see where the corrosion is happening. Shearwave uses high frequency sound waves to identify flaws in the material. Sensitive to surface and subsurface discontinuities it’s a superior inspection tool wen compared to other NDT processes. Phased Array is known for its capabilities to send multiple singles into material to produce highly repeatable results and detailed and accurate cross sections of components. This makes Phased Array a needed to tool to inspect complex shaped parts.