Non-Destructive Testing Services in Conneaut Lake, PA
ANST Level I and Assistants
Becoming certified or learning about Nondestructive testing can be achieved in two ways. Enrolling in a school that provides a certificate or degree or getting hired on with a company with no knowledge of the industry and learning on the job. Typically 40hrs of radiation safety is the first step/certificate that is needed to get started. Once the Assistant has had some time in the industry the company will provide them with classroom training either in house, computer based or sending them to a course provided by a known 3rd party. When the Assistants meets the required OJT hours and classroom time. They will test with the company they are with by completing a specific, general and practical exams. When this is completed, they are now a Level II technician.
Conneaut Lake, PA Industrial Radiography
Integrity Testlabs performs industrial radiography (RT) every day. We have crews working or available 24/7/365 days a year to perform RT in DE, PA, NJ, NY, and MD. We have the capability to perform x-rays at your jobsite or in house at our Delaware office. We use Ir-192 gamma radiation in Delta 880 projectors. We have SNT-TC-1A qualified level II radiographers to interpret results for weld quality and thinning on pipe walls. Integrity Testlabs also has a Radiation Safety Officer (RSO) on staff to make sure all safety requirements are followed and we have a Level III on staff to interpret results, provided training and keep procedures updated or create new ones.
ASNT; American Society for Nondestructive testing
A nonprofit organization which is governed by a board of directors. ASNT publishes and maintains SNT-TC-1A, Standards, Codes of practice, ANSI/ASNT CP-189 and CP-105. They also cover all aspects of qualification and certification of NDT personnel. Integrity Testlabs has a ANST Level III on staff that certifies our Level II and Level I employees so they meet the SNT-TC-1A requirements.
C-scan, Shearwave and Phased Array
Automated Corrosion Mapping uses C-scan to do corrosion maps to find flaws on the shells of equipment and piping. AUT can produce very detailed reports for clients to visually see where the corrosion is happening. Shearwave uses high frequency sound waves to identify flaws in the material. Sensitive to surface and subsurface discontinuities it’s a superior inspection tool wen compared to other NDT processes. Phased Array is known for its capabilities to send multiple singles into material to produce highly repeatable results and detailed and accurate cross sections of components. This makes Phased Array a needed to tool to inspect complex shaped parts.
Traditional Film, Computed Radiography and Digital radiography in Conneaut Lake, PA
Integrity Testlabs currently utilizes traditional film and computed radiography (CR) film. Traditional film is still loaded under safe lights and developed using a 5-step process in the back our darkrooms. Once dry, the filmed in viewed under a high intensity viewer looking for defects. Traditional film comes in several different sizes and leaves the client with a physical piece of film to view for years to come. Computer Radiography or CR uses plates that are phosphor. When these plates are exposed to radiation, the plates emit a blue light that is interpreted by the film processor and then transmitted into an image and viewed on the computer screen. This process is efficient and plates can be used multiple times, no chemicals are needed to process the film. Digital radiography is newer to the industrial and keeps gaining popularity each year. Limited in film size and mobility. The biggest advantage is shorter x-ray times, less radiation, wire or wireless capabilities, and instant images that are displayed on the computer screen.
Conneaut Lake, PA Magnetic Particle Testing (MT)
If you’re looking for a very mobile, reliable and cost-effective method at finding surface and subsurface discontinuities. MT testing is the way to go on your ferrous material. When the magnetic field is disrupted by a break in the north and south poles the fine iron particles are attracted to the break in the magnetic field. Dry or wet inspections can be very useful with dry being the advantage when parts are to hot to use the wet method. ITL has many certified MT technicians to perform inspections on your welds or parts.