Non-Destructive Testing Services in Crown Heights, NY
Turnaround or Outage Support
Every year in the Energy and Refinery industry have their planned and or unplanned outages. Typically planned for the spring or fall. The plant will shut down typically for a week to 4 weeks for maintenance. These outages require a number of skilled workers to accomplish the planned work. Typically working around the clock to accomplish this work. These tasks can include replacing equipment, valves, pumps, and piping. They may also overhaul the equipment or overlay the piping or shells to help with corrosion. Integrity Testlabs has the staff to support the needs of the mechanical contractors or the owner operators. We can provide RT, UT, MT, PT and QC/QA support.
Crown Heights, NY Visual Testing (VT)
Probably the most important inspection technique and one we are gifted with is visual testing with our eyes. This is a very common, low cost, quick and effective way to inspect welding, equipment, and coatings. Visual testing is the most important tool for a Certified Welding Inspector (CWI), It’s a certification you can acquire through ASNT or with your company by ASNT TC 1A. Defects commonly found using visual inspection is excessive reinforcement, underfill, undercut, porosity, cold lap. If able to access the inside or root of the weld its possible to see lack of fusion, or incomplete penetration.
Crown Heights, NY Radiation Safety Officer (RSO)
Any Company providing Radiography services will need a Radiation Safety Officer (RSO). The RSO will oversee all codes and regulations regarding the storage and use of category 2 material. The RSO will oversee all daily activities by the crews. Making sure they are performing the work safely and using all safety devices. Ir-192 is what Integrity Testlabs uses the most to perform radiography. We use QSA Global as our service provider of source and equipment. The D/S-880 has been a trusted workhorse for ITL techs out in the field. ITL is still using source projectors that are over 20 years old.
ANST Level I and Assistants
Becoming certified or learning about Nondestructive testing can be achieved in two ways. Enrolling in a school that provides a certificate or degree or getting hired on with a company with no knowledge of the industry and learning on the job. Typically 40hrs of radiation safety is the first step/certificate that is needed to get started. Once the Assistant has had some time in the industry the company will provide them with classroom training either in house, computer based or sending them to a course provided by a known 3rd party. When the Assistants meets the required OJT hours and classroom time. They will test with the company they are with by completing a specific, general and practical exams. When this is completed, they are now a Level II technician.
Crown Heights, NY API 1104
The American Petroleum Institute (API) is one of the oldest and most successful programs that started over 100 years ago. Maintaining over 500 standards in the oil and gas field. One of those standards that Integrity Testlabs has experience in is API 1104. This specification covers Welding Procedure specifications to NonDestructive Testing (NDT) acceptance criteria for the welding of pipelines and related facilities. Integrity Testlabs has the capability and knowledge to inspect all welds requiring NonDestructive Testing Services. We can provide Certified Welding Inspection (CWI), Radiography (RT), Ultrasonic Testing (UT), Magnetic Particle Testing (MT), and Penetrant Testing (PT) needs.
ASTM
ASTM International is a globally recognized leader in the development and delivery of voluntary consensus standards. Over 12000 ASTM standards are used around the world to improve product quality, enhance health and safety, strengthen market access and trade, and build consumer confidence. International standards development is driven by the contributions of the members: more than 30,000 of the world’s top technical experts and business professionals representing 140 countries. Working in an open and transparent process and using ASTM’s advanced IT infrastructure, members create the test methods, specifications, classifications, guides and practices that support industries and governments worldwide.
