Non-Destructive Testing Services in Eldorado, MD
Eldorado, MD Industrial Radiography
Integrity Testlabs performs industrial radiography (RT) every day. We have crews working or available 24/7/365 days a year to perform RT in DE, PA, NJ, NY, and MD. We have the capability to perform x-rays at your jobsite or in house at our Delaware office. We use Ir-192 gamma radiation in Delta 880 projectors. We have SNT-TC-1A qualified level II radiographers to interpret results for weld quality and thinning on pipe walls. Integrity Testlabs also has a Radiation Safety Officer (RSO) on staff to make sure all safety requirements are followed and we have a Level III on staff to interpret results, provided training and keep procedures updated or create new ones.
ANST Level I and Assistants
Becoming certified or learning about Nondestructive testing can be achieved in two ways. Enrolling in a school that provides a certificate or degree or getting hired on with a company with no knowledge of the industry and learning on the job. Typically 40hrs of radiation safety is the first step/certificate that is needed to get started. Once the Assistant has had some time in the industry the company will provide them with classroom training either in house, computer based or sending them to a course provided by a known 3rd party. When the Assistants meets the required OJT hours and classroom time. They will test with the company they are with by completing a specific, general and practical exams. When this is completed, they are now a Level II technician.
ASNT; American Society for Nondestructive testing
A nonprofit organization which is governed by a board of directors. ASNT publishes and maintains SNT-TC-1A, Standards, Codes of practice, ANSI/ASNT CP-189 and CP-105. They also cover all aspects of qualification and certification of NDT personnel. Integrity Testlabs has a ANST Level III on staff that certifies our Level II and Level I employees so they meet the SNT-TC-1A requirements.
Eldorado, MD Ultrasonics
Using high frequency sound energy to conduct examinations and make measurements. Ultrasonic inspection can be used for flaw detection/evaluation, dimensional measurements, material characterization. The sound energy is introduced and propagates through the material in the form of waves. When there is a discontinuity or crack in the wave path, part of the energy will be reflected. back from the flaw surface. The reflected wave signal is transformed into an electrical signal by the transducer and is displayed on a screen. Advanced Ultrasonics takes many on the job hours and classroom training to become a skilled technician in Ultrasonics. Integrity Testlabs has technicians to cover all your Ultrasonic (UT) needs.
Turnaround or Outage Support
Every year in the Energy and Refinery industry have their planned and or unplanned outages. Typically planned for the spring or fall. The plant will shut down typically for a week to 4 weeks for maintenance. These outages require a number of skilled workers to accomplish the planned work. Typically working around the clock to accomplish this work. These tasks can include replacing equipment, valves, pumps, and piping. They may also overhaul the equipment or overlay the piping or shells to help with corrosion. Integrity Testlabs has the staff to support the needs of the mechanical contractors or the owner operators. We can provide RT, UT, MT, PT and QC/QA support.
The American Petroleum Institute (API) 570 is a in-service inspection code. Designed for the natural gas, chemical and oil refineries piping systems to prevent failures before they happen. This code covers inspection, rating, repair, and alteration procedures for applicable piping systems. This code applies to metallic and fiberglass-reinforced plastic piping systems, also pressure-relieving devices associated with the systems. Inspectors are tasked with ensuring compliance with this code is followed. Integrity Testlabs has in-house and contract API 570’s to cover any needs that fall under the API 570.