Ernest Non-Destructive Testing Services
Non-Destructive Welding Testing in Ernest, PA
Integrity Test Labs is the leading provider of NDT welding inspection services in Ernest, PA. We check the integrity of your metal by employing a variety of testing methods including visual methodology, radiographic inspection, real-time x-ray, and more. Our NDT welding inspection company has served the Ernest area for over 20 years, helping to protect the assets of local industries. Customer satisfaction is our top priority and we are dedicated to maintaining long-term relationships with clients based on consistently high-quality service. With the assistance of our NDT professionals, you can guarantee the integrity of your work. Contact us today for a consultation with one of our NDT inspectors in Ernest, PA.
Ernest, PA API 580
API 580 was developed by the American Petroleum Institute (API) in 2002. It is primarily adopted in oil and chemical refineries for developing programs to track and maintain inspections in keys areas of the piping or equipment that is affected by the process it contains. API 580 is program will keep workers and communities safe from releases or catastrophic failures. Integrity Testlabs has provided support for API 580 by providing Radiographic inspections and Ultrasonic Thickness inspections on piping, shells of exchangers, towers and drums. Radiography provides an actual imagine of the corrosion that is occurring and UT grids can provide a visual by numbers on where wall loss is happening.
Traditional Film, Computed Radiography and Digital radiography in Ernest, PA
Integrity Testlabs currently utilizes traditional film and computed radiography (CR) film. Traditional film is still loaded under safe lights and developed using a 5-step process in the back our darkrooms. Once dry, the filmed in viewed under a high intensity viewer looking for defects. Traditional film comes in several different sizes and leaves the client with a physical piece of film to view for years to come. Computer Radiography or CR uses plates that are phosphor. When these plates are exposed to radiation, the plates emit a blue light that is interpreted by the film processor and then transmitted into an image and viewed on the computer screen. This process is efficient and plates can be used multiple times, no chemicals are needed to process the film. Digital radiography is newer to the industrial and keeps gaining popularity each year. Limited in film size and mobility. The biggest advantage is shorter x-ray times, less radiation, wire or wireless capabilities, and instant images that are displayed on the computer screen.
The API 1169 is a recommended practice that focuses on the basic requirements needed to do inspection on new onshore pipelines in a safe manor. Broken in to four sections. Inspector responsibilities; making sure the project moves forward in a safe and efficient manor. Inspector in responsible for planning, monitoring, evaluating, and root cause analysis. Personal and General Pipeline Safety; Making sure the requirements of OSHA 29 CFR 1910 and 29 CFR 1926 are met. Environmental and pollution control; Inspectors must know the local, state, and federal permits for Environmental and Pollution control. Basic understanding of the impacts that pipelines have on of water, land and air. General Pipeline Construction; Observing all phases of construction and understanding the difference between compliance and requirements in term on general pipeline construction.
Ernest, PA ABS Service Provider
American Bureau of shipping is a standard that covers the building, repair and overhauling of vessels ranging from tug boats to container ships. Integrity Testlabs for several years now has been a ABS Service Provider. We are currently one of the only Non-Destructive test companies on the East Coast to have this certification. Integrity Testlabs has provided over 20 years of service to the Philly Ship Yard. We have experience inspecting cargo ships, tankers and Navy vessels that have been built at this facility. We have certified technicians available to handle any RT, UT, MT, PT, Wet Fluorescent Magnetic Particle inspections and Fluorescent Penetrant Inspections needs that arise during your ship building, ship repair, ship maintenance, hull repairs, hull thickness readings, propeller shaft inspection and propeller inspection.
Ernest, PA American Welding Society (AWS)
Founded in 1919 the American Welding Society (AWS) is a nonprofit organization that is made up of members and panels of members. They are yearly contributing to advancing the science, technology, and application of welding and allied joining and cutting processes worldwide, including brazing, soldering and thermal spraying. Many well-known certifications come from AWS. The CWI or Certified Welding Inspector is one of them. Integrity Testlabs has in house and contract CWI qualified workers to meet the need of any project.