Fort Drum Non-Destructive Testing Services
C-scan, Shearwave and Phased Array
Automated Corrosion Mapping uses C-scan to do corrosion maps to find flaws on the shells of equipment and piping. AUT can produce very detailed reports for clients to visually see where the corrosion is happening. Shearwave uses high frequency sound waves to identify flaws in the material. Sensitive to surface and subsurface discontinuities it’s a superior inspection tool wen compared to other NDT processes. Phased Array is known for its capabilities to send multiple singles into material to produce highly repeatable results and detailed and accurate cross sections of components. This makes Phased Array a needed to tool to inspect complex shaped parts.
ACFM; Alternating current field measurement in Fort Drum, NY
Integrity Testlabs was one of the first companies to provide this inspection technique in the Northeast. ITL technicians have completed hundreds ACFM inspections on equipment shells in oil refineries in the Northeast. ACFM is a electromagnetic technique used for detecting cracks breaking the surface. Capable of also sizing the defect. ACFM can be used on ferrous and nonferrous metals. ACFM can be fast and effective inspection. It does need the area to be cleaned and electric available to run the ACFM unit. Wet Fluorescent Magnetic Testing (WFMT) can be used as an alternate inspection to confirm the findings of the ACFM.
Certified Welding Inspector (CWT) in Fort Drum, NY
Many jobsites ranging from pipelines, fabrication shops, bridges and structural steel fabricators need or require a Certified Welding Inspector (CWI) to help run their quality program, certify welders, perform visual inspections on fit-ups, root passes and final inspections of completed welds. CWIs come from different backgrounds, some have welding experience only, Some have inspection experience only and some have an engineering degree. All CWIs need to know how to interpret the welding procedure, welding qualification, acceptance criteria for defects, welding machines, and consumables. Integrity Testlabs can provide a CWI for your long- or short-term projects.
Eddy Current uses electromagnetic induction with alternating currents passed through a coil. The coil produces alternating magnetic field. Used extensively in the aircraft industry and manufacturing industry to look for surface and subsurface defects. Also used in the Nuclear and Petro chemical industry on heat exchanger tubing. When the surface is properly cleaned Eddy Current (ET) can be a fast and very effective Nondestructive inspection.
Fort Drum, NY Visual Testing (VT)
Probably the most important inspection technique and one we are gifted with is visual testing with our eyes. This is a very common, low cost, quick and effective way to inspect welding, equipment, and coatings. Visual testing is the most important tool for a Certified Welding Inspector (CWI), It’s a certification you can acquire through ASNT or with your company by ASNT TC 1A. Defects commonly found using visual inspection is excessive reinforcement, underfill, undercut, porosity, cold lap. If able to access the inside or root of the weld its possible to see lack of fusion, or incomplete penetration.
Fort Drum, NY Ultrasonics
Using high frequency sound energy to conduct examinations and make measurements. Ultrasonic inspection can be used for flaw detection/evaluation, dimensional measurements, material characterization. The sound energy is introduced and propagates through the material in the form of waves. When there is a discontinuity or crack in the wave path, part of the energy will be reflected. back from the flaw surface. The reflected wave signal is transformed into an electrical signal by the transducer and is displayed on a screen. Advanced Ultrasonics takes many on the job hours and classroom training to become a skilled technician in Ultrasonics. Integrity Testlabs has technicians to cover all your Ultrasonic (UT) needs.