Hewlett Bay Park Non-Destructive Testing Services
Hewlett Bay Park, NY ABS Service Provider
American Bureau of shipping is a standard that covers the building, repair and overhauling of vessels ranging from tug boats to container ships. Integrity Testlabs for several years now has been a ABS Service Provider. We are currently one of the only Non-Destructive test companies on the East Coast to have this certification. Integrity Testlabs has provided over 20 years of service to the Philly Ship Yard. We have experience inspecting cargo ships, tankers and Navy vessels that have been built at this facility. We have certified technicians available to handle any RT, UT, MT, PT, Wet Fluorescent Magnetic Particle inspections and Fluorescent Penetrant Inspections needs that arise during your ship building, ship repair, ship maintenance, hull repairs, hull thickness readings, propeller shaft inspection and propeller inspection.
Turnaround or Outage Support
Every year in the Energy and Refinery industry have their planned and or unplanned outages. Typically planned for the spring or fall. The plant will shut down typically for a week to 4 weeks for maintenance. These outages require a number of skilled workers to accomplish the planned work. Typically working around the clock to accomplish this work. These tasks can include replacing equipment, valves, pumps, and piping. They may also overhaul the equipment or overlay the piping or shells to help with corrosion. Integrity Testlabs has the staff to support the needs of the mechanical contractors or the owner operators. We can provide RT, UT, MT, PT and QC/QA support.
Certified Welding Inspector (CWT) in Hewlett Bay Park, NY
Many jobsites ranging from pipelines, fabrication shops, bridges and structural steel fabricators need or require a Certified Welding Inspector (CWI) to help run their quality program, certify welders, perform visual inspections on fit-ups, root passes and final inspections of completed welds. CWIs come from different backgrounds, some have welding experience only, Some have inspection experience only and some have an engineering degree. All CWIs need to know how to interpret the welding procedure, welding qualification, acceptance criteria for defects, welding machines, and consumables. Integrity Testlabs can provide a CWI for your long- or short-term projects.
C-scan, Shearwave and Phased Array
Automated Corrosion Mapping uses C-scan to do corrosion maps to find flaws on the shells of equipment and piping. AUT can produce very detailed reports for clients to visually see where the corrosion is happening. Shearwave uses high frequency sound waves to identify flaws in the material. Sensitive to surface and subsurface discontinuities it’s a superior inspection tool wen compared to other NDT processes. Phased Array is known for its capabilities to send multiple singles into material to produce highly repeatable results and detailed and accurate cross sections of components. This makes Phased Array a needed to tool to inspect complex shaped parts.
ACFM; Alternating current field measurement in Hewlett Bay Park, NY
Integrity Testlabs was one of the first companies to provide this inspection technique in the Northeast. ITL technicians have completed hundreds ACFM inspections on equipment shells in oil refineries in the Northeast. ACFM is a electromagnetic technique used for detecting cracks breaking the surface. Capable of also sizing the defect. ACFM can be used on ferrous and nonferrous metals. ACFM can be fast and effective inspection. It does need the area to be cleaned and electric available to run the ACFM unit. Wet Fluorescent Magnetic Testing (WFMT) can be used as an alternate inspection to confirm the findings of the ACFM.
Eddy Current uses electromagnetic induction with alternating currents passed through a coil. The coil produces alternating magnetic field. Used extensively in the aircraft industry and manufacturing industry to look for surface and subsurface defects. Also used in the Nuclear and Petro chemical industry on heat exchanger tubing. When the surface is properly cleaned Eddy Current (ET) can be a fast and very effective Nondestructive inspection.