Indian Head Non-Destructive Testing Services
Eddy Current uses electromagnetic induction with alternating currents passed through a coil. The coil produces alternating magnetic field. Used extensively in the aircraft industry and manufacturing industry to look for surface and subsurface defects. Also used in the Nuclear and Petro chemical industry on heat exchanger tubing. When the surface is properly cleaned Eddy Current (ET) can be a fast and very effective Nondestructive inspection.
Traditional Film, Computed Radiography and Digital radiography in Indian Head, MD
Integrity Testlabs currently utilizes traditional film and computed radiography (CR) film. Traditional film is still loaded under safe lights and developed using a 5-step process in the back our darkrooms. Once dry, the filmed in viewed under a high intensity viewer looking for defects. Traditional film comes in several different sizes and leaves the client with a physical piece of film to view for years to come. Computer Radiography or CR uses plates that are phosphor. When these plates are exposed to radiation, the plates emit a blue light that is interpreted by the film processor and then transmitted into an image and viewed on the computer screen. This process is efficient and plates can be used multiple times, no chemicals are needed to process the film. Digital radiography is newer to the industrial and keeps gaining popularity each year. Limited in film size and mobility. The biggest advantage is shorter x-ray times, less radiation, wire or wireless capabilities, and instant images that are displayed on the computer screen.
ACFM; Alternating current field measurement in Indian Head, MD
Integrity Testlabs was one of the first companies to provide this inspection technique in the Northeast. ITL technicians have completed hundreds ACFM inspections on equipment shells in oil refineries in the Northeast. ACFM is a electromagnetic technique used for detecting cracks breaking the surface. Capable of also sizing the defect. ACFM can be used on ferrous and nonferrous metals. ACFM can be fast and effective inspection. It does need the area to be cleaned and electric available to run the ACFM unit. Wet Fluorescent Magnetic Testing (WFMT) can be used as an alternate inspection to confirm the findings of the ACFM.
Indian Head, MD Magnetic Particle Testing (MT)
If you’re looking for a very mobile, reliable and cost-effective method at finding surface and subsurface discontinuities. MT testing is the way to go on your ferrous material. When the magnetic field is disrupted by a break in the north and south poles the fine iron particles are attracted to the break in the magnetic field. Dry or wet inspections can be very useful with dry being the advantage when parts are to hot to use the wet method. ITL has many certified MT technicians to perform inspections on your welds or parts.
Indian Head, MD API 580
API 580 was developed by the American Petroleum Institute (API) in 2002. It is primarily adopted in oil and chemical refineries for developing programs to track and maintain inspections in keys areas of the piping or equipment that is affected by the process it contains. API 580 is program will keep workers and communities safe from releases or catastrophic failures. Integrity Testlabs has provided support for API 580 by providing Radiographic inspections and Ultrasonic Thickness inspections on piping, shells of exchangers, towers and drums. Radiography provides an actual imagine of the corrosion that is occurring and UT grids can provide a visual by numbers on where wall loss is happening.
API 510 Inspector in Indian Head, MD
This is an individual certification that is achieved through API testing program that test individuals on their knowledge of inspections, maintenance, repairs and alteration of pressure vessels. This certificate is recognized worldwide. Most individuals have many years of inspection experience of the internals of a pressure vessel, performing Ultrasonic Thickness readings, Visual Inspections and other various NDT methods. Having an understanding of how the operations of the facility work also helps you understand where failures might occur in the different variety of vessels. Integrity Testlabs has API 510 in house and contractors that can help your company keep up with planned and unplanned maintenance and help start or maintain corrosion programs.