Non-Destructive Testing Services in Oceanville, NJ
Oceanville, NJ Industrial Radiography
Integrity Testlabs performs industrial radiography (RT) every day. We have crews working or available 24/7/365 days a year to perform RT in DE, PA, NJ, NY, and MD. We have the capability to perform x-rays at your jobsite or in house at our Delaware office. We use Ir-192 gamma radiation in Delta 880 projectors. We have SNT-TC-1A qualified level II radiographers to interpret results for weld quality and thinning on pipe walls. Integrity Testlabs also has a Radiation Safety Officer (RSO) on staff to make sure all safety requirements are followed and we have a Level III on staff to interpret results, provided training and keep procedures updated or create new ones.
C-scan, Shearwave and Phased Array
Automated Corrosion Mapping uses C-scan to do corrosion maps to find flaws on the shells of equipment and piping. AUT can produce very detailed reports for clients to visually see where the corrosion is happening. Shearwave uses high frequency sound waves to identify flaws in the material. Sensitive to surface and subsurface discontinuities it’s a superior inspection tool wen compared to other NDT processes. Phased Array is known for its capabilities to send multiple singles into material to produce highly repeatable results and detailed and accurate cross sections of components. This makes Phased Array a needed to tool to inspect complex shaped parts.
Traditional Film, Computed Radiography and Digital radiography in Oceanville, NJ
Integrity Testlabs currently utilizes traditional film and computed radiography (CR) film. Traditional film is still loaded under safe lights and developed using a 5-step process in the back our darkrooms. Once dry, the filmed in viewed under a high intensity viewer looking for defects. Traditional film comes in several different sizes and leaves the client with a physical piece of film to view for years to come. Computer Radiography or CR uses plates that are phosphor. When these plates are exposed to radiation, the plates emit a blue light that is interpreted by the film processor and then transmitted into an image and viewed on the computer screen. This process is efficient and plates can be used multiple times, no chemicals are needed to process the film. Digital radiography is newer to the industrial and keeps gaining popularity each year. Limited in film size and mobility. The biggest advantage is shorter x-ray times, less radiation, wire or wireless capabilities, and instant images that are displayed on the computer screen.
ASME Sec VIII; ASME Boiler & Pressure Vessel Code (BPVC)
Section VIII of ASME is the code that covers the design, manufacturing, inspection and testing of pressure vessels that exceed 15 psig. This code book provides specific requirements on welding and forging, mandatory and nonmandatory appendices detailing supplementary design criteria. Manufacturing companies must be certified by AMSE. Integrity Testlabs can provide all Non-destructive need to meet or exceed the requirements of ASME Sec VIII ASTM; American Society Testing and Materials.
Oceanville, NJ Ultrasonics
Using high frequency sound energy to conduct examinations and make measurements. Ultrasonic inspection can be used for flaw detection/evaluation, dimensional measurements, material characterization. The sound energy is introduced and propagates through the material in the form of waves. When there is a discontinuity or crack in the wave path, part of the energy will be reflected. back from the flaw surface. The reflected wave signal is transformed into an electrical signal by the transducer and is displayed on a screen. Advanced Ultrasonics takes many on the job hours and classroom training to become a skilled technician in Ultrasonics. Integrity Testlabs has technicians to cover all your Ultrasonic (UT) needs.
API 510 Inspector in Oceanville, NJ
This is an individual certification that is achieved through API testing program that test individuals on their knowledge of inspections, maintenance, repairs and alteration of pressure vessels. This certificate is recognized worldwide. Most individuals have many years of inspection experience of the internals of a pressure vessel, performing Ultrasonic Thickness readings, Visual Inspections and other various NDT methods. Having an understanding of how the operations of the facility work also helps you understand where failures might occur in the different variety of vessels. Integrity Testlabs has API 510 in house and contractors that can help your company keep up with planned and unplanned maintenance and help start or maintain corrosion programs.