Rawlings Non-Destructive Testing Services
Rawlings, MD ABS Service Provider
American Bureau of shipping is a standard that covers the building, repair and overhauling of vessels ranging from tug boats to container ships. Integrity Testlabs for several years now has been a ABS Service Provider. We are currently one of the only Non-Destructive test companies on the East Coast to have this certification. Integrity Testlabs has provided over 20 years of service to the Philly Ship Yard. We have experience inspecting cargo ships, tankers and Navy vessels that have been built at this facility. We have certified technicians available to handle any RT, UT, MT, PT, Wet Fluorescent Magnetic Particle inspections and Fluorescent Penetrant Inspections needs that arise during your ship building, ship repair, ship maintenance, hull repairs, hull thickness readings, propeller shaft inspection and propeller inspection.
Rawlings, MD Ultrasonics
Using high frequency sound energy to conduct examinations and make measurements. Ultrasonic inspection can be used for flaw detection/evaluation, dimensional measurements, material characterization. The sound energy is introduced and propagates through the material in the form of waves. When there is a discontinuity or crack in the wave path, part of the energy will be reflected. back from the flaw surface. The reflected wave signal is transformed into an electrical signal by the transducer and is displayed on a screen. Advanced Ultrasonics takes many on the job hours and classroom training to become a skilled technician in Ultrasonics. Integrity Testlabs has technicians to cover all your Ultrasonic (UT) needs.
ASME B31.1 in Rawlings, MD
Created in the 1930s as a standard code for power piping. ASME B31.1 is a code that provides minimum requirements for safety and guidance for the design of new piping and the repair, modifications and replacement of existing piping. Covering fuel gas and oil systems as well as central and district heating, water and steam systems. ASME B31.1 covers water and steam piping found in all power generation plants throughout the United States. Integrity Testlabs can provided technicians on your next project or outage that have vast experience and knowledge of ASME B31.1 acceptance criteria.
Turnaround or Outage Support
Every year in the Energy and Refinery industry have their planned and or unplanned outages. Typically planned for the spring or fall. The plant will shut down typically for a week to 4 weeks for maintenance. These outages require a number of skilled workers to accomplish the planned work. Typically working around the clock to accomplish this work. These tasks can include replacing equipment, valves, pumps, and piping. They may also overhaul the equipment or overlay the piping or shells to help with corrosion. Integrity Testlabs has the staff to support the needs of the mechanical contractors or the owner operators. We can provide RT, UT, MT, PT and QC/QA support.
Traditional Film, Computed Radiography and Digital radiography in Rawlings, MD
Integrity Testlabs currently utilizes traditional film and computed radiography (CR) film. Traditional film is still loaded under safe lights and developed using a 5-step process in the back our darkrooms. Once dry, the filmed in viewed under a high intensity viewer looking for defects. Traditional film comes in several different sizes and leaves the client with a physical piece of film to view for years to come. Computer Radiography or CR uses plates that are phosphor. When these plates are exposed to radiation, the plates emit a blue light that is interpreted by the film processor and then transmitted into an image and viewed on the computer screen. This process is efficient and plates can be used multiple times, no chemicals are needed to process the film. Digital radiography is newer to the industrial and keeps gaining popularity each year. Limited in film size and mobility. The biggest advantage is shorter x-ray times, less radiation, wire or wireless capabilities, and instant images that are displayed on the computer screen.
The American Petroleum Institute (API) 570 is a in-service inspection code. Designed for the natural gas, chemical and oil refineries piping systems to prevent failures before they happen. This code covers inspection, rating, repair, and alteration procedures for applicable piping systems. This code applies to metallic and fiberglass-reinforced plastic piping systems, also pressure-relieving devices associated with the systems. Inspectors are tasked with ensuring compliance with this code is followed. Integrity Testlabs has in-house and contract API 570’s to cover any needs that fall under the API 570.