Non-Destructive Testing Services in Sinking Spring, PA

Non-Destructive Testing Services in Sinking Spring, PA

Certified Welding Inspector (CWT) in Sinking Spring, PA

Many jobsites ranging from pipelines, fabrication shops, bridges and structural steel fabricators need or require a Certified Welding Inspector (CWI) to help run their quality program, certify welders, perform visual inspections on fit-ups, root passes and final inspections of completed welds. CWIs come from different backgrounds, some have welding experience only, Some have inspection experience only and some have an engineering degree. All CWIs need to know how to interpret the welding procedure, welding qualification, acceptance criteria for defects, welding machines, and consumables. Integrity Testlabs can provide a CWI for your long- or short-term projects.

Certified Welding Inspector (CWT) in Sinking Spring, PA

Sinking Spring, PA Visual Testing (VT)

Probably the most important inspection technique and one we are gifted with is visual testing with our eyes. This is a very common, low cost, quick and effective way to inspect welding, equipment, and coatings. Visual testing is the most important tool for a Certified Welding Inspector (CWI), It’s a certification you can acquire through ASNT or with your company by ASNT TC 1A. Defects commonly found using visual inspection is excessive reinforcement, underfill, undercut, porosity, cold lap. If able to access the inside or root of the weld its possible to see lack of fusion, or incomplete penetration.

Sinking Spring, PA Visual Testing (VT)
ASME B31.3 in Sinking Spring, PA

ASME B31.3 in Sinking Spring, PA

The majority of the piping that you see when you pass an Oil Refinery, Chemical Plant, or any other typeprocessing facility is covered under ASME B31.3. Having provided Nondestructive testing services in Delaware City Refinery, Monroe Energy Refinery, Paulsboro Refinery, Advansix Chemical Plant and Chemours Chemical Plants thisspecification is the one used the most by the NDT technicians at Integrity Testlabs. The two most common acceptance criteria for AMSE B31.3 are Normal Fluid Services (NFS) and Severe Cyclic. Integrity Testlabs provides Non Destructive services of RT, UT, MT, PT, VT to cover any needs that may arise.

ANST Level I and Assistants

ANST Level I and Assistants

Becoming certified or learning about Nondestructive testing can be achieved in two ways. Enrolling in a school that provides a certificate or degree or getting hired on with a company with no knowledge of the industry and learning on the job. Typically 40hrs of radiation safety is the first step/certificate that is needed to get started. Once the Assistant has had some time in the industry the company will provide them with classroom training either in house, computer based or sending them to a course provided by a known 3rd party. When the Assistants meets the required OJT hours and classroom time. They will test with the company they are with by completing a specific, general and practical exams. When this is completed, they are now a Level II technician.

Turnaround or Outage Support

Turnaround or Outage Support

Every year in the Energy and Refinery industry have their planned and or unplanned outages. Typically planned for the spring or fall. The plant will shut down typically for a week to 4 weeks for maintenance. These outages require a number of skilled workers to accomplish the planned work. Typically working around the clock to accomplish this work. These tasks can include replacing equipment, valves, pumps, and piping. They may also overhaul the equipment or overlay the piping or shells to help with corrosion. Integrity Testlabs has the staff to support the needs of the mechanical contractors or the owner operators. We can provide RT, UT, MT, PT and QC/QA support.

Traditional Film, Computed Radiography and Digital radiography in Sinking Spring, PA

Integrity Testlabs currently utilizes traditional film and computed radiography (CR) film. Traditional film is still loaded under safe lights and developed using a 5-step process in the back our darkrooms. Once dry, the filmed in viewed under a high intensity viewer looking for defects. Traditional film comes in several different sizes and leaves the client with a physical piece of film to view for years to come. Computer Radiography or CR uses plates that are phosphor. When these plates are exposed to radiation, the plates emit a blue light that is interpreted by the film processor and then transmitted into an image and viewed on the computer screen. This process is efficient and plates can be used multiple times, no chemicals are needed to process the film. Digital radiography is newer to the industrial and keeps gaining popularity each year. Limited in film size and mobility. The biggest advantage is shorter x-ray times, less radiation, wire or wireless capabilities, and instant images that are displayed on the computer screen.

Traditional Film, Computed Radiography and Digital radiography in Sinking Spring, PA